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P08AA clutch pedal position sensor circuit high. at a loss

46K views 83 replies 12 participants last post by  Tommysmith  
#1 ·
Hey guys, first time posting and i need some help, Im working on troubleshooting a buddies 2016 ST and its throwing P08AA and sometimes some other low voltage codes as well. He already replaced all three clutch sensors, slave cylinder and I bled the system. I've checked grounds, traced all the wiring to the sensor, which is the one behind the battery box and all three wires wind up at the PCM. I checked continuity through all three and they all show 0.0 ohms and I have 0.1 v of voltage drop. As soon as i plug the PCM in and follow the pinpoint test i have voltage on the CPP wire when it says I'm supposed to have none, and i have nowhere near the specified resistance on all three wires. (2600 ohms) workshop said it should be 10k or more for this test. When i checked reference voltage it asked for 4.5 to 5.5 volts and I got exactly 5.
As far as PCM condition goes from a visual side, its corroded, the CPP wire enters at the spot with a ton of corrosion, the box its stored in is not sealed anymore and the fender liner is missing. I'm pretty certain that that is my problem but i wanted to ask for more opinions as all my tech friends wont even touch the thing or offer any advice and i need to come up with a solution soon.
this car has also had some other work done to it, and it just had a stock motor put back in after being big turbo tuned and built, and its having some other quirks here and there that also lead me to think that maybe the tune was never completely erased.
Questions, Comments, I'll be waiting for them!
 
#2 ·
So you heading in the right path.
So the CMCPDPS (good lord btw) - or (clutch master cylinder push rod position sensor) is a simple 3 wire hall effect sensor.

C1690 Pin 3 is the 5 VDC VREF from PCM connector C1381B Pin 11 at the S157 splice point. It shares this reference voltage with the A/C Pressure Transducer, Turbocharger Boost Pressure, & Crankcase Ventilation Monitor. It should not read lower than 4.8 and no higher than 5.5 VDC.

C1690 Pin 1 is the CPP SIGRTN (PCM Ground) to PCM C1381B Pin 17.


C1690 Pin 2 is the actual sensor output back to PCM C1381B Pin 76 CPP.

Usually when dealing with corrosion on copper it will provide a voltage drop because of the extra resistance, however you have checked both continuity and resistance.

PCM plugged in and C1690 CPP sensor unplug the should read between the suggested VREF voltages Pin 1&3.
C1690 plugged back in with Pin 2 de-pinned test the sensor output for normal function Pin 1&2. If sensor output is normal and voltage is being detected on Pin 2 wire from PCM then you most likely have a damaged PCM module.
384743
384744
384745
384746


J
 
#5 ·
Yes I had 5 volts on 1 and 3, pin two has like .07 volts to it, which according to the manual indicates a short circuit, another reason I'm narrowing it down to pcm, is I actually did an overlay of pin 2 to the pcm, and I changed absolutely nothing, normally if there's a short in a system like that and overlay at least starts to clean things up. It's interesting that pin three shares a splice with the turbo output as he also claimed his boost gauge was all over the place, didn't see anything off but it could be sporadic
 
#3 ·
I have the same exact issue, I changed the CPP sensors but there are 2 and one other member had the same issue and ended up changing it for the third time to get a good working sensor.
I haven't changed the the upper side sensor yet, its pain in the ass but I did change the master cylinder pedal assembly when I put in a new clutch.
You can test it by reading the CPP switch readings should should 50-100 and 0-50 something like that mine is either 66.7 or 100%.
I am guessing your cruise control wont turn on too as safety measure?
 
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#7 ·
Yes same it turned the car into a old school jaguar, Hold the brake in and clutch and hold the start button until it starts lol
I dont mind it but the thing is it says press clutch and brake but I dont have to press the clutch it thinks its pressed or something.

Anyway I will take buy new sets of sensors and try again. If not I am guessing its a PCM issue.
How much does a PCM programming and a used PCM go cost? any idea?
 
#11 ·
Yes you will need to unmarry the AP and update its firmware before installing onto the new PCM. You will likely need to inform your tuner as well.

J
 
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#29 ·
Yeah, thats the sensor I was trying to determine if he had. Apparently, he has 2 pedal switches and the clutch master sensor. This is a 15 plus thang. Prefacelift only has the pedal sensors.

Its literally attached to the clutch master in the engine bay.

Its whats causing his issues, lol.
 
#34 ·
Fun fact!!! Cannot purchase this sensor separately!!! I managed to f*** it up while trying to install it, searched everywhere and nowhere to be found.. called ford dealership and they said that there is no part number for this sensor so i will need to buy a new master cylinder that has the sensor already on it!!!! some 🐮 💩
387389
 
#40 ·
So both of my clutch switches that are inside are brand new, i disconnected this sensor from inside the engine bay behind the battery box just to see if the clutch pedal position would go back to 0% and as the picture shows it did which means this is the bad sensor, i just don’t have enough money and time to buy the master with the sensor on it, I believe this should fix everyone’s problem (don’t take my word for it)
 
#41 · (Edited)
Let me place an order for an RS cpedal which comes with this sensor, I will report back when its installed.

Ok I need some help here,
This is for 2013-2018 ST, they have the full clutch kit for the ST. and this is the part#
and out of these the last one is for our car.
388827

Which is this part
388826


Now for the RS they have this which is what I need technically.
388828


Here is the part which I hope comes with the sensor.
388829
 
#54 ·
Forgot to mention @StanE , you'd have to swap clutch masters again too, so you'd be removing the pedal assembly, which would put you in the same predicament you are in.

You're going to need to outsource this labor. Get that bad boy plugged in correctly, and verify the other sensor too.
 
#60 ·
Did anyone have any resolve to this? I just replaced my clutch and master cylinder and now it's acting up. It's doing the same exact thing, 66% when pedal is up, 100% when it's down. I unplugged the firewall sensor and it shows zero now. I'm wondering if I somehow damaged it? Anyway, did anyone fix theirs?

Thanks
 
#64 ·
Yes, that is the part which will fix it, since we have the same exact symptoms.
66% pedal position.
Its a pain in the ass either way, you have to remove the battery and also the bolts from inside the car.
good luck.
 
#65 ·
Thanks for confirming that it fixed yours. already have the battery/box out of the car, so at least there's that. I was able to unclip it and remove it without removing the pedal assembly, so I'm hoping I can snap the new one into place. I really don't even see how I could've damaged my old one... I guess they must be sorta delicate?
 
#67 ·
So just wanted to follow up with an update, I swapped the hall effect sensor and it still gave the same code, however, I tested with the sensor hooked up to the master cylinder it came with and the fault went away. Meaning that there is an internal difference on the master cylinders with the sensors and the ones without. It's weird though, because they have a spot to hook up the hall sensor on both styles. Anyway, I guess I just have to swap the plunger assembly and apply it to the pedal mechanism. Oh well, hope this helps someone in the future. In other words, when buying one for a 15+, make sure that it comes with the sensor!
 
#68 ·
The part # screenshot I posted before shows a master cylinder for an RS, 13, and 14 I believe did not come with this sensor.
You can buy the RS part and it comes with the sensor for sure. If buying for an ST they might ship 13 or 14 year cylinder
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