Hello,
I have a 2013 Ford Focus, and started having a similar issue a few months ago. The wipers went on full speed once I turned the car on and wouldn't shut off even by switching off the ignition. Reading I little on this forum (specifically on this post) and other places I figured that a common temporary fix was to remove a fuse from the Battery Junction Box, located on the engine compartment. Fuse was No.18, and is the one that routes the power from the battery to the windshield wiper motors. As some of you mentioned, after taking the fuse out, waiting a few hours and putting it back in, the problem would be gone. Only thing is that not for long. It would come back and do the same. I guessed it was a battery issue since I still had the original one and it had a leak on the negative pole. But after fixing that, it got even worse and got to the point where it would only work by itself and wouldn't recognize the signals from the windshield wiper/washer lever. After almost crashing on a rainy highway when the windshield wouldn't come on, I decided to track down the problem making use of my electrical engineering degree. This is the plausible cause and temporary solution I came up with.
First of all, I tracked down the electrical wiring diagram and schematics for the car (found one for the 2012 model, but figured, since it was form the same trim/version as mine, it would be more than useful, here's the link:
OneDrive). After that, I went directly to the windshield wipers wiring diagram to see how the system worked and where the possible problem might be. Here's the picture of the relevant part of it to help me explain.
View attachment 381535
A few things I noticed:
1. The fuse I was removing (F18) is the one that supplies the positive voltage to both of the motors.
2. The wiper/washer lever is not directly connected to the motors but through the Body Control Module and then to the motors
3. The Battery Monitoring Sensor was directly connected to the motors.
After seeing point 3, I thought that my battery sensor was messing up the wipers, since the wire that carries it's signal is the same that carries the motor's signals. To confirm this I went and checked any other wiring involving the Batery Monitoring Sensor (BMS) and found this:
View attachment 381536
This gave me some insight into what was going on and the behavior of the wipers started to make sense. As you can see, the BMS is directly connected to the positive terminal of the battery through F22 (a fuse also located in the Battery Junction Box), even bypassing the High Current Battery Junction Box, which is the one that supplies power to the whole car, mainly, to the ignition and starter motor. So, conjured up a theory based on these observations and the fact that my BMS was visibly damaged due to the leak and subsequent acid vapor spillage of the previous battery. Perhaps the BMS being damaged (possibly shorted) sent a positive signal from the battery to the motors and turned them on. The fact that this faulty signal was on the same "lane" as the original signal would explain why the original sometimes didn't work and, it's direct connection to the positive terminal of the battery, would explain why it would keep going even after switching off the ignition. I guess that, under normal conditions, the signal from the BMS and the one going to the motors can both travel trough the same wire without any issues (Ford might know a bit more than I do regarding their cars and designed it like that for a reason).
This is only a theory based on the data I have available. If I had the tools to analyze the signal going through the wire that connects the 3 components (the BMS, BCM and the motor) I could determine whether is correct or not. If someone has more experience with these issues (I'm an electrical engineer but not at all an expert on car electronics, just used my basic electronics knowledge to get to a plausible cause and solution) I would greatly appreciate the feedback.
In the meantime, based on this theory, I removed the fuse that supplies the BMS (F22) and placed back the one that supplies the motors (F18) to see if it works. This would disable the BMS and, possibly, stop messing with the motor signal (for those who are wondering over your car's performance if you do this: it monitors the battery's voltage, current and temp and tells the BCM it's general condition so it can take action regarding the Energy Management System and regulate any load that might be draining the cars battery. Generally, it's important but won't be much of a problem if you leave it out while you replace it). I did this a few hours ago and tested it right away. The motor didn't come on by it self while testing it, but, in my experience, the problem would normally show up after I was a few km's in on my trip. I'll try to update you on any changes.
If it works, this would be only a temporary fix, since you're leaving out a sensor of the car's diagnostic system and can eventually cause some (possibly minor, but I'm not completely sure) problems. I had already bought the sensor before finding this out, but it hasn't arrived yet and I had to find a solution in the meantime, since here on my country (Dominican Republic) we are on cyclone season and it's a hazard going out with faulty wipers on these conditions.
Hope this serves someone as it served me. I felt like I had to give back my findings to this community since it was here where I found the thread that led me to this theory.
flies away on his 2013 Ford Focus with (hopefully) working wipers